ecogenesis is a new company focused on developing and distributing sustainable materials specifically for the 3D printing industry. The sector faces significant challenges with its reliance on petroleum-based filament, which contributes to plastic waste and microplastic pollution. To tackle these issues, ecogenesis has partnered with Algenesis to introduce genTPU filament, a plant-based, biodegradable material, as a sustainable alternative for 3D printing applications.
The demand for sustainable materials is on the rise in the 3D printing industry. PHA has been a leading choice for its biodegradability, but it often lacks the durability needed for practical applications. Traditional TPU’s offer excellent flexibility and resilience but have long been criticized for their environmental impact, especially since they lack an effective end-of-life solution. The challenge was clear: create a material that combined the best aspects of both – biodegradability without persistent microplastics, durability, and processability – without compromising on performance.
Soleic®, a plant-based and biodegradable TPU, emerged as the ideal solution. However, adapting it for use in 3D printing required overcoming some technical hurdles. Refinements were needed to optimize processing, filament production and overall print quality.
To address these challenges, a small team of engineers from Algenesis, collaborating with Fred Pinczuk from ecogenesis, leveraged their in-house TPU twin-screw extruder to test and optimize the material. The team introduced an additive package to address the challenges while also potentially improving the material’s performance. This close partnership allowed for rapid testing and refinement, ultimately creating a 3D printing filament that met both sustainability and performance goals. Impressively, the time from initial discussion to commercial product launch was less than 2 months.
By working with Algenesis and leveraging Soleic®, ecogenesis biopolymers has not only improved the sustainability of 3D printing materials but also demonstrated the power of industry collaboration in accelerating sustainable innovation. As the 3D printing space continues to expand, Soleic® stands as a leading example of how bio-based polyurethanes can meet the demands of both performance and environmental responsibility.
Customer feedback has been overwhelmingly positive, particularly for Soleic® 1295A, which has attracted strong interest across industries. The footwear sector is especially eager to integrate 3D-printed components that balance performance with sustainability.
Looking ahead, the focus remains on advancing biodegradable technology to set a new standard for circular manufacturing.
As 3D printing evolves, ecogenesis and Algenesis are committed to delivering material solutions that support the industry's shift toward more responsible production.
